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AMSOIL Reduces Clark County Operating Costs
|
AMSOIL reduces Clark County operating costs. In order to demonstrate the effectiveness of AMSOIL
15W-40 Synthetic Heavy Duty Diesel and Marine Motor Oil and the AMSOIL Dual-Gard filtration
system in reducing operating expenses, AMSOIL and Direct Dealer Bill Andes began an ongoing
field test in October 1998 with the bus fleet of the Clark County Board of Mental Retardation &
Developmental Disabilities (MR/DD) in Springfield, Ohio.
Participating in the field test are three 1997 International 3800 school
buses, two equipped with International 466 diesel engines and one with an International 466E
diesel engine. Each had previously been running a conventional petroleum-based oil. |
|
AMSOIL reduces Clark County operating costs. Prior to starting the field test, four goals were set:
1. |
The reduction of fuel consumption through the
superior lubricity and reduced viscometric drag provided by
AMSOIL 15W-40
Synthetic Heavy Duty Diesel and Marine Motor Oil. Verification of this goal will be obtained
by com-paring previously documented fuel mileage reports using petroleum oils with fuel mileage
reports of the same vehicles now using AMSOIL diesel oil. |
2. |
The extension of fluid drain intervals
due to the superior synthetic chemistry and additive system of AMSOIL Synthetic Heavy Duty
Diesel and Marine Motor Oil, along with the additional efficiency pro-vided by the AMSOIL Dual-Gard
filtration system. |
3. |
The reduction of maintenance costs due to the
superior wear protection and extended drain intervals provided by AMSOIL Synthetic Heavy Duty
Diesel and Marine Motor Oil and the AMSOIL Dual-Gard filtration system. |
4. |
Provide the above-mentioned benefits without
com-promising the mechanical integrity of the equipment. |
Baseline samples of the petroleum oil already in the crankcase were obtained, tested and
documented. Next, the oil was drained and the engines flushed with AMSOIL Engine Flush. AMSOIL BMK-12 Filter
Mounts, two BE-110 By-pass Filtration elements and AMSOIL 15W-40 Synthetic Heavy Duty Diesel and Marine
Motor Oil were installed in each vehicle.
Oil samples from each bus are drawn and tested at 4000-mile intervals, the normal oil
drain interval practiced by MR/DD when using conventional lubricants. Data obtained from the oil samples
serves to determine the following:
1. |
Fluid and vehicle baselines |
2. |
The mechanical condition of the vehicles |
3. |
Ability of the equipment to continue
functioning as a demonstration vehicle |
4. |
Rate of internal equipment wear |
5. |
Serviceability of fluids and filters |
Once drawn, each oil sample is reviewed in the areas of elemental analysis (including wear
metals, contaminates and additives), physical properties (including viscosity, total acid number and total
base number) and contamination (including water, solids, glycol, oxidation, fuel soot and fuel dilution).
Oil condemnation limits vary due to individual engine idiosyncrasies, operating conditions and time the
fluid has been in service.
Bus Number |
Miles on AMSOIL without being
changed |
# of Petroleum oil changes
(based on 4,000-mile interval) |
# of AMSOIL oil changes (based
on proposed 10,000-mile interval) |
4 |
45,465 |
12 |
5 |
7 |
71,185 |
18 |
8 |
22 |
65,776 |
17 |
7 |
Observations
As of May 1, 2001, the buses had accumulated a total of 182,426 miles
without oil changes, and several benefits associated with running the AMSOIL products have been realized.
First, both labor and vehicle downtime have been reduced. While using the previous petroleum-based motor
oil, the Clark County Board of MR/DD was accustomed to changing oil at 4,000-mile intervals. They now plan
to extend their intervals to 10,000 miles and beyond if supported by oil analysis results. The chart below
shows the comparison figures.
As for the aftermarket full flow oil filters, the original intention was to change them
every 6,000 to 10,000 miles, but after careful review of oil analysis results, it was determined that
because of the efficiency of the AMSOIL Dual-Gard filtration system, 10,000- to 12,000-mile intervals were
easily obtainable on the full-flow filters.
For demonstration purposes, the BE-110 filter elements remained unchanged for a 2-year
period. However, after review, it was deter-mined that under normal conditions it would be beneficial to
change them after a 40,000- to 50,000-mile interval.
Engine wear rates have decreased significantly since changing to AMSOIL 15W-40 Synthetic
Heavy Duty Diesel and Marine Motor Oil. High temperature operating conditions have also been reduced. This
leads to enhanced engine protection, and ultimately, to longer engine life. Because the engines have been
operating more efficiently, three to five percent gains in fuel economy have also been realized. The chart
below compares the levels of wear particles present in the previous conventional oil with the levels present
in the AMSOIL as of May 2001. The condition of the AMSOIL at various testing intervals is documented below.
Conclusion
Overall, this field demonstration was highly successful for AMSOIL. The oil analysis data indicate that
AMSOIL products deliver uncompromising protection and performance. AMSOIL provides longer equipment life and
reduced downtime, longer drain intervals, significant decreases in wear rates and operating temperatures and
dramatic improvement in engine performance when compared to conventional petroleum oils.
Oil Analysis - Bus #4 |
|
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe (Iron) |
Pb (Lead) |
Cu (Copper) |
Al (Aluminum) |
0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
3883 |
11.6 |
7.8 |
4.3 |
12.7 |
17 |
1 |
2 |
7 |
5378 |
12.3 |
23.3 |
8.6 |
9.9 |
20 |
3 |
4 |
8 |
9700 |
14.0 |
4.4 |
7.1 |
13.0 |
40 |
2 |
4 |
8 |
22885 |
12.0 |
7.8 |
15.7 |
12.1 |
89 |
3 |
11 |
7 |
34059 |
12.4 |
21.1 |
15.7 |
12.4 |
134 |
5 |
30 |
12 |
45465 |
12.2 |
20.0 |
18.6 |
11.9 |
146 |
7 |
35 |
16 |
Oil Analysis - Bus #7 |
|
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe (Iron) |
Pb (Lead) |
Cu (Copper) |
Al (Aluminum) |
0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
3614 |
12.8 |
1.0 |
2.8 |
12.9 |
5 |
1 |
1 |
6 |
4126 |
13.6 |
3.3 |
4.3 |
9.8 |
9 |
3 |
3 |
7 |
10607 |
13.9 |
2.2 |
10.0 |
11.9 |
12 |
2 |
2 |
6 |
22428 |
12.9 |
10.0 |
10.0 |
12.2 |
30 |
5 |
27 |
8 |
31569 |
13.2 |
15.6 |
14.3 |
11.0 |
28 |
1 |
12 |
5 |
42647 |
13.6 |
25.6 |
18.6 |
10.6 |
61 |
12 |
38 |
9 |
58055 |
14.0 |
27.8 |
21.4 |
10.5 |
73 |
20 |
30 |
10 |
71185 |
14.2 |
17.8 |
20.0 |
10.7 |
53 |
16 |
14 |
6 |
Oil Analysis - Bus #22 |
|
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe (Iron) |
Pb (Lead) |
Cu (Copper) |
Al (Aluminum) |
0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
2732 |
13.4 |
1.1 |
2.8 |
7.8 |
7 |
2 |
12 |
6 |
3680 |
12.3 |
7.8 |
4.3 |
12.8 |
8 |
1 |
1 |
8 |
14329 |
12.5 |
5.6 |
10.0 |
12.9 |
14 |
4 |
3 |
6 |
20905 |
13.4 |
11.1 |
10.0 |
12.3 |
26 |
7 |
5 |
8 |
30671 |
12.8 |
6.7 |
11.4 |
9.1 |
28 |
6 |
6 |
7 |
41196 |
13.1 |
16.7 |
14.3 |
11.7 |
36 |
6 |
11 |
7 |
52983 |
13.7 |
21.1 |
15.7 |
11.2 |
44 |
7 |
19 |
7 |
65776 |
13.8 |
12.2 |
14.3 |
11.0 |
49 |
0 |
10 |
8 |
Oil Analysis Comparison: Petroleum Oil at
4,000 miles vs. AMSOIL Motor Oil at 45,465 miles to 71,185 miles |
Vehicle |
Metal |
Type of Oil |
Parts Per Million |
Type of Oil |
Parts Per Million |
% Reduction |
Bus #4 |
Iron (Fe) |
Rotella |
170 |
AMSOIL |
146 |
-14% |
Copper (Cu) |
34 |
35 |
+3% |
Aluminum (Al) |
68 |
16 |
-76% |
Lead (Pb) |
26 |
7 |
-73% |
Average |
- 44% |
Vehicle |
Metal |
Type of Oil |
Parts Per Million |
Type of Oil |
Parts Per Million |
% Reduction |
Bus #7 |
Iron (Fe) |
Rotella |
126 |
AMSOIL |
53 |
-58% |
Copper (Cu) |
42 |
14 |
-67% |
Aluminum (Al) |
98 |
6 |
-94% |
Lead (Pb) |
42 |
16 |
-62% |
Average |
- 70% |
Vehicle |
Metal |
Type of Oil |
Parts Per Million |
Type of Oil |
Parts Per Million |
% Reduction |
Bus #22 |
Iron (Fe) |
Rotella |
136 |
AMSOIL |
49 |
-64% |
Copper (Cu) |
234 |
10 |
-96% |
Aluminum (Al) |
117 |
8 |
-93% |
Lead (Pb) |
39 |
0 |
-100% |
Average |
- 88% |
|
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About
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Enhanced Synthetic Oil,
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Racers Products, LLC
Kent Whiteman
Amsoil Regency Dealer
Ogden, Utah 84403
Phone Toll Free: 877-786-9582
Email:
kent@enhancedsyntheticoil.com
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